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Heater flap repair

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Author Post
Dowen   
Thu Oct 24 2019, 11:30am
No Longer Active
I've completed the flap repair, not too difficult! I used a two part mix used for alloy wheel repair, to fix the cut out from the heater box, it was more viscous than normal apoxy and stayed in place!
My problem now is how do I LINE up the motor with the flap?
It seems to be about 90 degrees out!there is not enough movement when connected to get it into position into flap!
oleg.c6   
Thu Oct 16 2025, 04:17pm
Joined: Apr 24 2024
Member No: #5509
Location: Reading
I had the same problem
ended up creating another groove inside the flap part with dremel tool
- on the "key" flat side. essentially make it "fit any way".

oleg.c6   
Thu Oct 16 2025, 05:20pm
Joined: Apr 24 2024
Member No: #5509
Location: Reading
in my case when engine is off - servo rotate into position corresponding to the flap rotated max counter-clockwize.
Ranger12   
Sun Mar 22 2026, 10:16am

Joined: Sep 24 2020
Member No: #4492
Location: Somewhere in the darkest recesses of England
This is an update to let others know that C5/407 mixer flaps also fit the C6, and are still available from AliExpress for a very low price of £13.26 delivered to the UK (Currently 830 units available).

Here is the Link -

- Click Here -



 

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