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Hdi 2.7 boost (vacuum) leak testing

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joopajaa   
Tue Feb 27 2018, 10:32am
Joined: Sep 06 2017
Member No: #3261
Location: Byroslavia, FIN
Hi

Have anyone done some tests (other than on PDF "Engines / [ C6 engine guides, parts etc. ]C6 Turbo Boost Pressure Checks)? Is there a place to easily add air (boost) to system to hear hiss sound?

The cars are getting quite old and every day its more likely that someplace is loose or cracked. On my other old turbo cars I have made adapters to intake to pass 1-2 bar air pressure to system (and found 5 loose clamps on the intercoolers hoses..)

Do we make anything with the info "Maximum boost pressure: 1.6 bar"?
gmerry   
Thu Mar 01 2018, 12:53pm
Joined: Dec 11 2009
Member No: #21
Location: Scotland
Hi, good idea but any leak test using pressurised air is only as good as the isolations at the boundaries of the test.

The upstream boundaries would need to be on the discharge of the turbochargers?

Where would you isolate on the downstream limit of the leak test?

regards
joopajaa   
Thu Mar 01 2018, 01:53pm
Joined: Sep 06 2017
Member No: #3261
Location: Byroslavia, FIN
Hi

Not sure - thats why I need opinions. Easy place to start is the intercooler - just add 2 blanks and air.. I found cheap rubber blank (ment for house drainage pipes) useful on my other car (adding air was easy because many little nipples on car intake system for bleeld valves etc). I dont think there is too many on these turbo diesels.
machsantos   
Thu Mar 01 2018, 03:12pm
Joined: Apr 17 2017
Member No: #3108
Location: Aveiro
Smoke test might be an option.
joopajaa   
Tue Mar 06 2018, 11:24am
Joined: Sep 06 2017
Member No: #3261
Location: Byroslavia, FIN
machsantos wrote ...

Smoke test might be an option.


Can you plase give some example of the procedure? Vacuum or boost test?
 

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