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Heater flap repair
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Dowen   
Thu Oct 24 2019, 11:30am
Joined: Mar 04 2019
Member No: #3847
Location: Halesowen
 I've completed the flap repair, not too difficult! I used a two part mix used for alloy wheel repair, to fix the cut out from the heater box, it was more viscous than normal apoxy and stayed in place!
My problem now is how do I LINE up the motor with the flap?
It seems to be about 90 degrees out!there is not enough movement when connected to get it into position into flap!
oleg.c6   
Thu Oct 16 2025, 04:17pm
Joined: Apr 24 2024
Member No: #5509
Location: Reading
 I had the same problem
ended up creating another groove inside the flap part with dremel tool
- on the "key" flat side. essentially make it "fit any way".
oleg.c6   
Thu Oct 16 2025, 05:20pm
Joined: Apr 24 2024
Member No: #5509
Location: Reading
 in my case when engine is off - servo rotate into position corresponding to the flap rotated max counter-clockwize.
 

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